The “Uralmekhanobr” institute has been designing industrial enterprises since 1933.
“Uralmekhanobr” performs an integrated design and projects support starting from a technology development up to reaching design performance.
“Uralmekhanobr” participated in designing:
- 22 GOKs’
- 23 mining administrations, mines, open pits;
- 40 plants (including 16 metallurgical);
- 163 crushing, concentrating, sintering and other plants.
During 82 years of design activities, the institute performed projects on construction and modernization of 174 huge industrial objects:
- 13 underground mines and pits;
- 19 plants (including 16 metallurgical);
- 142 crushing and screening, concentrating, pelletizing, sintering plants.
The technical archive of the institute accounts to 2 001549 storage units. In total the institute designed 1489 facilities for industrial applications and industrial infrastructure.
Projects of 2010-2014’s
Mining direction
- «Primorsky GOK», OJSC. Feasibility study of provisional mining parameters for “Skrytoe” deposit.
- “Gaisky GOK”, OJSC. Headgear complex of a mine shaft “Kletevaya”. Working documentation.
- “Gaisky GOK”, OJSC. 6 kV switchgear, 6/0,4 kV Packaged Transformer Station. “Kletevaya” mine.
- “Gaisky GOK”, OJSC. Stripping and mining of horizons 830-1310 of the underground mine. Shaft insets of mines “Severnaya Ventilyatsionnaya №2”, “Kletevaya”, “Novaya” “Ekspluatatsionnaya”. Working documentation.
- “Gaisky GOK”, OJSC. Development of Yuzhno-Kirovskoye gold field. Design documentation modification in accordance with requirements of the Government Resolution of RF №87 dated 16.02.2008.
- “Gaisky GOK”, OJSC. Underground mine. Runaway in a mining level of horizons 1150-1390m. Working documentation.
- “Bashkirskaya med”, LLC. External gas supply of the “Yubileynoye” deposit site facilities. Design and working documentation.
- “Bashkirskaya med”, LLC. “Yubileynoye” deposit. Underground mine. Working documentation.
- “Uchalinsky GOK”, OJSC. Mine workings for exploration works at Novo-Uchalinskoye deposit. Design documentation.
- “Uchalinsky GOK”, OJSC. “Ozernoye” underground mine development. Exploration mine working. Design documentation.
- “Svyatogor”, OJSC. Volkovsky mine. 2nd stage. Replenishment of Lavrovo-Nikolaevsky pit capacities. Design documentation.
- “Svyatogor”, OJSC. Volkovsky mine. 2nd stage. Replenishment of Lavrovo-Nikolaevsky pit capacities. Waste treatment facilities. Design documentation.
- “Uchalinsky GOK”, OJSC. “Ozernoye” underground mine development. Exploration mine working. Gas supply. Design documentation.
- “Uchalinsky GOK”, OJSC. “Ozernoye” underground mine development. Design documentation.
- “Uchalinsky GOK”, OJSC. “Ozernoye” underground mine development. Surface buildings and constructions. Design documentation.
- “Uchalinsky GOK”, OJSC. “Ozernoye” underground mine development. Surface facilities. Design documentation.
- Gaisky GOK», OJSC «On-site storage at hor. 1150 m. of an underground mine. Working documentation for the facility: «Opening and development at decks of hor. 830-1310 m. of an underground mine».
- «Uchalinsky GOK», OJSC . Investment feasibility study for construction of an underground mine at Sultanovskoye deposit. Investments feasibility study
- «Gaisky GOK», OJSC. “Osenniy” open pit reconstruction for cleaning-up of contour reserves. Design documentation
- «Bashkirskaya Med», LLC. Dergamyshskiy copper-cobalt pit. Test-output area. Supplement to a project. Site-to-site automobile road. Design documentation
- «Bashkirskaya Med», LLC. Dergamyshskiy copper-cobalt pit. Test-output area. The correction of the project to increase the ore production up to 300 thous. tons when mining the test –output area.
- «Uchalinsky GOK», OJSC. Novo-Uchalinsky underground mine. First stage. Mining of ore reserves at el.-100m…-420 m. Design documentation
- «Gaisky GOK», OJSC. Project for mined-land reclamation when open pit mining of “Levoberezhnoye” deposit.
- «Gaisky GOK», OJSC. Project for mined-land reclamation when open pit mining of «Yuzhno-Kirovskoye” gold field.
- Gaisky GOK», OJSC. «opening and development in deck of hor. 830-1310 m. of an underground mine.“Auxiliary runaway to transport rock masses to a mine shaft Skipovaya” of the horizon 990m. Working documentation. 1 & 2 stages
- «Bashkirskaya Med», LLC. «Yubileynoye» deposit. Underground mine. Temporary ventilation unit for airing of a test-output area 290/370m.
- «Gaisky GOK», OJSC. Positioning control system of miners and transport for an underground mine. Design and working documentation.
- «Internatsionalny mine». Opening of reserves at el. -560m/-790m and -155m/-200m»
- «Uchalinsky GOK», OJSC. Technical and economic assessment «Construction of an underground mine to develop Novo-Uchalinskoye deposit of copper-sulphide ores.
Ore dressing direction
- “Mikhaylovsky GOK”, OJSC. Working documentation development for a 3rd indurating machine technological complex
- “Lebedinsky GOK”, OJSC. Concentrating plant. Complex capacities expansion to produce a dried concentrate with the moisture weight ratio 2%.
- “Chek-SU.VK”. GOK construction on a basis of the Usinskoye manganese deposit. Crushing and concentrating plant. Project.
- “Svyatogor”, OJSC. Concentrating plant. Zinc concentrate dehydration area and storage. Design documentation. Working documentation.
- “Svyatogor”, OJSC. The area for copper heap leaching and cementation from oxidized and complex ores of Volkovskoye deposit. Process regulations. engineering survey. Design and working documentation.
- “Bashkirskaya med”, LLC. Working documentation development for construction of Khaibulinskaya Concentrating plant with the capacity of 3 mln. t/y to process ores from Yubileynoye deposit.
- “Sokolovsko-Sarbaiskoye mining and processing integrated works”, JSC. Feasibility study development of a pelletizing plant for metallization within frameworks of a new plant construction to produce direct reduced iron of “SSGPO”, JSC, “ENRS” company, as well as the development concept and modernization of the existing pellets production for the given enterprise.
- “Petropavlovsk- ferrous metallurgy”, LLC. Execution of design documentation for construction of a concentrating plant, 1st stage at Kimkano-Sutarsky GOK (the Jewish Autonomous Region) with an annual capacity of 10 mln tons of ore for «China National Electric Engineering CO LTD».
Metallurgical direction
- “MMSK”, LLC . Technical re-equipping of a converter department gas treatment at copper smelting shop. Working documentation.
- “Svyatogor”, OJSC. Metallurgical shop. Process gases recovery complex of reverberating furnaces. Pre-project study of process gases recovery scheme in a sulphuric shop. Aerodynamic calculations for the main process equipment.
- “Chelyabinsk zinc plant”, OJSC. Waelz-shop. Granulation and receiving unit for a dust-like waterproof expanding cement. Technical re-equipping. Working documentation.
- “Chelyabinsk zinc plant”, OJSC. Leaching shop. Leaching department. Technical re-equipping. Working documentation.
- «Chelyabinsk Zinc plant», OJSC. 6th Waelz-furnace complex construction
- «Kolchugtsvetmet», CJSC. Reconstruction of smelting-press-preparation and rolling-drawing facilities. Scaled-up feasibility study
- «Revda non-ferrous metals processing works». OJSC Reconstruction of smelting-press-preparation and rolling-drawing facilities. Scaled-up feasibility study
- «Sredneuralsk Copper Smelter», OJSC. Reconstruction of a metallurgical complex with the arrangement of centralized converting and anode copper refining. Scaled-up feasibility study
- «Metallurgical plant n/a A.K. Serov», OJSC. Reconstruction of sintering production installing a gas treatment system. Design documentation. Special disciplines of the project.
- “UECM” OJSC. Automated process control system of WHB. Working documentation. Software.
- «Chelyabinsk Zinc plant», OJSC. Sulphuric acid shop. Outdoor storage #2 construction. Design documentation.
- «Sredneuralsk Copper Smelter», OJSC. Gypsum production area. Working documentation.
- «Sredneuralsk Copper Smelter», OJSC. «Copper smelting shop. Technical reequipping of a WH
- «Sredneuralsk Copper Smelter», OJSC. «Copper smelting shop. Technical reequipping of a WHB. Construction documentation
Chemical-technological direction
- Chelyabinsk zinc plant”, OJSC. Hydrometallurgical shop and zinc electrolysis shop. Sulphuric acid provision. Sulphuric acid pipelines. Technical re-equipping. Design and working documentation.
- Chelyabinsk zinc plant”, OJSC. Sulphuric acid shop. Roast gas treatment unit from fluorine. Working documentation.
- «Electrozinc», OJSC. Sulphuric acid shop. Drying-absorption department. Drying tower. Final absorber. Working documentation
- «Svyatogor», OJSC. Installation for sulphuric acid neutralization by native limestone. Design documentation
- «Svyatogor», OJSC. Installation for sulphuric acid neutralization by native limestone. Working documentation
- «Chelyabinsk Zinc plant», OJSC. Leaching department construction. Design documentation.
- «Svyatogor», OJSC. Installation for sulphuric acid neutralization by native limestone to get calcined gypsum. Reconstruction to increase the capacity up to 600 thous. tons per annum. Design documentation
- «Svyatogor», OJSC. Installation for sulphuric acid neutralization by native limestone to get calcined gypsum. Reconstruction to increase the capacity up to 600 thous. tons per annum. Working documentation
- «Sredneuralsk Copper Smelter», OJSC. Area for gypsum production. Design documentation
- «Svyatogor», OJSC. Metallurgical shop. Converter gases treatment. Cooling tower. Construction documentation
Projects of 2000 — 2010’s
Mining direction
- 2008- “Urupsky GOK”, CJSC. Pervomaiskoye and Skalistoye deposit development
- 2008- “Bashkirskaya med”, LLC. Novo-Petrovsky pit for mining a building stone. Project.
- 2008- “Uchalinsky GOK”, OJSC. Electric power supply for the Molodezhny mine. Working documentation.
- 2007-2008- “Safyanovskaya med”, LLC. Stripping and development of Safyanovskoye deposit deep horizons.
- 2007- “Gaisky GOK”, OJSC. Yuzhno-Kirovskoye mine development
- 2007- “Gaisky GOK”, OJSC. Shaft extension. (Medium Ventilation shaft). Working documentation.
- 2007- “Gaisky GOK”, OJSC. Headgear complexes of «Skipovaya» & «Kletevaya» mines. Ventilation unit for main airing of the “North Ventilating” shaft №2.
- 2007- “Gaisky GOK”, OJSC. Underground repair station for self-mobile equipment.
- 2007- “Uchalinsky GOK”, OJSC. Pump station, hor. 210m. Working documentation.
- 2007- “Uchalinsky GOK”, OJSC. Cleaning-up of Molodezhnoye deposit by an underground method.
- 2007- Underground development of Novo-Uchalinskoye mine field.
- 2007- “Buribayevsky GOK”, CJSC. Stripping and development of the Oktyabrskoye deposit 5th area.
- 2007- Mining company “Kuzbassrazrezugol» OJSC. Taezhny coal strip mine. “2nd Pogruzochnaya” station. Project.
- 2006- “Svyatogor”, OJSC. Volkovskoye deposit development with a capacity of 13 mln. tons of ore per annum (Open pit, Concentrating plant, infrastructure). Investments feasibility study.
- 2006- “Gaisky GOK”, OJSC. Stripping and development of hor 830-1310m. of an underground mine.
- 2005- “Svyatogor”, OJSC. Development of a Lavro-Nikolayevsky area of the Volkovskoye deposit. Project.
- 2004- Modernization of the Seversky Crushing & Screening plant for the purpose to produce cube-shaped gravel.
- 2004- Brodokalmaksky Crushing & Screening plant for the gravel production.
Ore dressing direction
- 2009- “Khaibulinskaya mining company”. Heap leaching
- 2008-2009- Kimkano-Sutarsky GOK. Concentrating plant. Design and working documentation.
- 2008- “Magnitogorsk metallurgical complex”, OJSC. Development of iron containing tails and its separation. Project.
- 2008- “Buribayevsky GOK”, CJSC. Concentrating plant modernization. Working project.
- 2007- Investments feasibility study for Kimkano-Sutarsky GOK construction.
- 2007- “Gaisky GOK”, OJSC. Crushing & conveying complex. Hor. 830m.
- 2007-2009- “Uchalinsky GOK”, OJSC. Concentrating plant.
- 2007-2009- “Chek-SU”, CJSC. VK-Project.
- 2007- “Bogoslovskoye mining administration”. Crushing concentrating plant modernization.
- 2007- “Bakalskoye mining administration”. Technological line modernization of a crushing and screening plant for the production of sintering ore from brown iron ores.
- 2007- “Bashkirskaya med”, LLC. Khaibulinskaya concentrating plant construction with a capacity of 3 mln t/y. Working documentation.
- 2006- “Mechel”, OJSC. Sintering plant №2. Modern sintering technology for Korshunovskie iron ore concentrates.
- 2005- Modernization of Pervouralsk Crushing concentrating plant.
- 2005- Modernization of a crushing department of an asbestos plant №4.
- 2003- Anbashsky crushing and screening plant for gravel production.
- 2000- Volkovsky mine, crushing and screening plant modernization for producing cube-shaped gravel.
Metallurgical direction
- 2009- “MMSK”, LLC. Technical re-equipping of a converter department gas treatment in a copper smelting shop with the installation of gases’ coolers and gas-impulsive cleaning of cooling surfaces. Working documentation.
- 2009- “Electrozinc”, OJSC. Tank room. Reconstruction. Installation of a cooling tower for cooling electrolyte. Design and working documentation.
- 2008- “Metallurgical plant n/a Serov”, OJSC. limestone calcination shop with a capacity of 50 thous. t/y.
- 2008- “Kirov nonferrous metals processing plant”. Continuous belt annealing line from copper alloys by “Otto Yunker”. Working project
- 2008- “Uralelectromed”, OJSC. Chemical-metallurgical shop. Refining department. Reconstruction.
- 2008- “Uralelectromed”, OJSC. PMP subsidiary. Gas heating of converters and ladles of a metallurgical shop. Working project.
- 2008- “Metallurgical plant n/a Serov”, OJSC. Technical re-equipping of a boiler house. The installation of a boiler #15. Working project
- 2008- “Uralzinc”, LLC. Zinc plant. Project.
- 2008- Modernization of copper refining facilities at “Uralelectromed”, OJSC with the increase of the capacity up to 150 thous. t/y.
- 2007-2008- “Uralelectromed”, OJSC. Verkhnaya Pyshma. Vitriol shop modernization. Project.
- 2007- “Uralelectromed”, OJSC. Detail design of an automation system for copper electrolisys.
- 2006- Briquettes production shop (briquetting factory) of Polymetals production at “Uralelectromed”, OJSC. Kirovgrad.
- 2005- hot dip galvanizing at “Uralelectromed”, OJSC.
Chemical-technological direction
- 2009- “SUMZ”, OJSC. Complex for technical sulphuric acid neutralization with a capacity of 450 thous. t/y. Design documentation.
- 2006-2009 “Electrozinc”, OJSC. Sulphuric acid shop. Standby units installation for the main process equipment. Design documentation.
- 2003- Sulphuric acid production shop. MMSK.
General engineering direction
- 2008- “Vanadium”, OJSC. Sanitary protection zone project.
- 2008- “Sibkabel”, CJSC. Building for production of rubber mixtures and cable production. Project.
- 2007- “Shaaz”, OJSC. Design documentation development for aluminum heat exchangers production shop.
- 2003- “Fores”, LLC, clay pellets shop modernization.
- 2002- “Piastrella”, CJSC, ceramic tile production
- 2000- Novouralsk plant for production of marble powders.