The equipment for Beneficiation Scientific Research center

Equipment for ore pretreatment

Jaw Crusher SHCHD 150x80

 

The jaw crusher SHCHDS-150x80 is used for crushing rocks and ores with the initial particle size up to 70 mm. The final size of the crushed material is up to 10 mm. The crusher allows modeling the processes of crushing ore in industrial crushers. The jaw crusher SHCHDS-150x80 is equipped with an active energy meter and allows you to determine the energy costs when calculating industrial crushers.

Jaw crusher DGSHCH 100x60

 

Crusher DGSHCH 100x60 is used for crushing geological samples of rocks and ores with a strength of up to 250 MPa (quartzite, gabbro, basalt) with an initial particle size of up to 50 mm. Crusher DGSHCH 100х60 allows to receive a crushed material with a size of 5 mm.

Cone inertial crusher KID-300A

 

Cone inertial crusher KID-300A is used for crushing of strong ores of non-ferrous, ferrous metals, as well as brittle materials (granite, basalt, quartzite, sandstone, limestone, etc.) with an initial size of up to 20 mm. The crusher makes it possible to obtain crushed material up to 2 mm in size. The crusher allows modeling the processes of ore crushing in industrial crushers of the third stage of crushing.

Crusher centrifugal-shock DC-0.5

 

Centrifugally-impact crusher DC-0,5 is used for crushing ores of non-ferrous, ferrous metals (with a starting size of 100 (80) mm), bulk and prone to slagging and sticking solids and also for obtaining cube-shaped crushed stone.

Jaw crusher LSHCHD-0,5х1,0

 

The jaw crusher LSHCHD-0,5х1,0 is equipped with an active energy meter is designed to determine the crushing of ores in the conditions of mass destruction in order to compare the investigated ores with other rocks and determine a number of indicators (productivity, power consumption, the index of clean crushing work (Bond index) , typical characteristics of the granular composition of the crushed product) of industrial jaw and cone crushers

Disc Reducer SOD-2-400V

 

Disc Reducer SOD-2-400V is used to reduce large-lump samples in order to obtain a representative sample with a significant reduction in physical labor and an increase in the accuracy of the reduction.

Equipment for X-ray radiometric separation

Radiradoradiometric separator SRF1-100L

 

X-ray radiodiometric separator SRF1-100L is used for large-lump beneficiation of ores to isolate coarse-grained concentrate or tailings.

Equipment for grinding ores

Planetary mill Pulverisette 5

Bead mill in volume of 2,0 l KNELSON-DESWIC

Horizontal bead mill EHP-20 SUPERMILL

 

The horizontal bead mill EHP-20 is used for ultrafine grinding of various ores, beneficiation products and chemical raw materials up to the size of 10 microns. The EHP-20 mill allows determining the ore grindability factor and beneficiation products in order to compare the specific capacities according to the estimated class of the size of the reference and test material. The mill can operate both in a batch mode and in a continuous mode. The mill's productivity makes it possible to produce beneficiation products in large-scale laboratory and semi-industrial scale.

Rod mill with a capacity of 70 liters

 

The rod mill reproduces the first stage of grinding of industrial rod mills and is used for grinding various ores under the conditions of a continuous scheme for enrichment of large-scale laboratory tests. The core mill can work together with a spiral classifier, a thin screening screen or a hydro cyclone unit.

Laboratory Ball Mill 40 ML

 

The 40ML mill is used for thin wet grinding (up to size of 30 microns) of samples of various ores, technogenic formations and nonmetallic materials (alloys, chemicals, glass, ceramics) with a size not exceeding 3 mm in batch mode. The Mill 40ML allows determining the coefficient of ore grinding in order to compare the specific productivity according to the estimated class of the size of the reference and investigated ores.

Hydrodynamic generator

 

The hydrodynamic generator is used for grinding ores of non-ferrous, ferrous metals, precious metals, nonmetallic minerals, the mineral phases of which are represented by splices. The generator allows destroying minerals along the plane of the adhesion, avoiding the effect of re-grinding and over-dressing of the crushed product.

Equipment for classification

Spiral classifier 47Г-Кр

 

The spiral classifier is used for the classification of ores crushed in rod and ball mills according to the required class of fineness (0.1, 0.071, 0.044 mm).

High-frequency screen Rupulper Derrick Corporation

 

Rupulper screen is used for thin wet and dry classification / sifting of ores of ferrous metals, non-ferrous, nonmetallic minerals, technogenic formations, as well as products of their grinding and beneficiation by classes of size more

71 μm. The screen is used to determine the characteristics of fine screening of ores, the selection of the optimum screening regime in a stationary mode. In addition, depending on the scheme being developed, the Rupulper screen can be attached to the grinding or concentrating equipment of the continuous process flow chart. The screen allows the production of classification / sieving products in a large-scale laboratory and semi-industrial scale

Multifrequency vibration resonating screen ULSTM 1,5х0,6-Е of the company "Kroosh Technologies Ltd."

 

The screen of ULSTM 1,5х0,6-Е is used for thin wet and dry classification / sieving of ores of black, colored, precious, disseminated ores, nonmetallic minerals, technogenic formations, as well as products of their grinding and beneficiation in classes of fineness more than 29 microns. The screen is used to determine the characteristics of fine screening of ores, the selection of the optimum screening regime in a stationary mode. In addition, depending on the scheme being developed, the ULSTM 1.5x0.6-E screen can be tied to a grinding or concentrating equipment of a continuous process flow chart. The screen allows the production of classification / sieving products in a large-scale laboratory and semi-industrial scale.

Hydrocylinder unit "Laborant" ZLF 50 CH

 

Equipment for magnetic dressing methods

Industrial dry two product magnetic separator type PBS-90/25 with a magnetic field strength of 0.15 A / m

 

It is used for dry beneficiation of highly magnetic ores with the size up to 70 mm. Depending on the established separation mode, it is possible to obtain products of different quality - dump tailings (non-magnetic) and industrial products (magnetic). The PBS-90/25 separator makes it possible to produce beneficiation products in a large-scale laboratory and semi-industrial scale.

Dry magnetic separator PBSC-80/50 with a magnetic field strength of 0.15 A / m

 

It is used for dry beneficiation of highly magnetic ores with a size of 6 mm in order to obtain rich magnetic products. The separator is used for the beneficiation products in the large-scale laboratory and semi-industrial scale.

Laboratory wet magnetic separator PBM-38/13 with a magnetic field strength of 0.12 A / m

 

It is used for wet benefication in a continuous mode of weakly magnetic ores with a size of up to 2.0-0 mm. Productivity of the separator from 20 to 120 kg/h depending on the size of the beneficiation material allows the products to be grown in a large-scale laboratory and semi-industrial scale. The separator is used to simulate the processes of wet magnetic beneficiation in various stages of processing.

High-intensity laboratory electromagnetic separator of cassette type "Humboldt"

 

The Humboldt separator is used for wet beneficiation of low-magnetic ores with a grain size of up to 0.8 mm as well as for cleaning various materials from paramagnetic impurities.

Magnetic analyzer

 

The magnetic analyzer is used to determine the content of a magnetic component in highly magnetic ores to assess the beneficiation of magnetite ores and to control the process of magnetic separation of magnetite ores.

Separator EVS-V-28/9

 

Complete with a vibrating feeder PE1 and a control panel is an effective high-gradient dry magnetic separator, which is used for fine-tuning of low-magnetic ores (iron, manganese, chromite, rare, etc.).

Equipment on electrical dressing

Corona-electrostatic separator SE-50/50

 

The corona-electrostatic separator SE-50/50 is used for separating mixtures of bulk materials with particles differing in electrical conductivity, for example, ores of black, rare, non-ferrous , powders in the glass and abrasive industry, foundry sands, etc. Separator SE-50/50 makes it possible to produce enrichment products in large-scale laboratory and semi-industrial scale. Separator SE-50/50 can be used both in a stationary mode - for removing fractional characteristics of raw materials, and in conditions of a semi-industrial installation of the Institute "Uralmechanobr".

Electrostatic separator Elcor-1

 

Complete with a control panel is used to develop various schemes of dry beneficiation placer, technogenic and non-metallic raw materials

Equipment for gravity concentration

Centrifugal concentrator KB-190

 

Centrifugal concentrator KB-190 is used for gravitational benefication of precious metals and any other materials whose difference in specific gravity is more than unity. KB-190 - semi-industrial apparatus can be used in continuous technological schemes of beneficiation both on an industrial scale (installation of the apparatus in the technological scheme of the operating concentrating factory) and in the conditions of a semi-industrial installation of OJSC «Uralmekhanobr». Centrifugal concentrator KB-190 is used in basic and clean-up operations of gravity concentration of ores, pyrite concentrates, tailings of flotation factories.

Jigging machine MOD-0,2

 

It is used for gravity concentration of pre-prepared ores of non-ferrous, ferrous metals and rare metals, diamonds and non-metallic materials in the aquatic environment. The jigging machine is used for a material with a particle size not exceeding 8 mm. As a result of the deposition process, three beneficiation products are obtained: concentrate (heavy fraction), industrial product and tails (light fraction). The jigging machine MOD-0.2 can be used both in a stationary mode (for removing fractional characteristics of the ore) and in continuous conditions of a semi-industrial installation of the «Uralmekhanobr» Institute.

Jigging machine ЦОМ-0,05М2

 

It is used for beneficiation of fine-dispersed gold-containing ore and loose material by the method of depositing in a centrifugal field. A car

ЦОМ-0,05М2 is applicable for jigging of sludge component of ores of non-ferrous, black and rare metals, diamonds and nonmetallic materials up to 2 mm in size.

KC-CVD 6 Knelson centrifugal concentrator with continuous unloading of heavy fraction

 

It is used for gravitational beneficiation of precious metals and any other materials differing in density. Can be used in grinding circuits for pre-beneficiation and desliming. The centrifugal concentrator KC-CVD 6 can be used in continuous technological schemes of enrichment both in industrial scales (installation of the device in the technological scheme of the operating concentrator), and in the conditions of semi-industrial installation of Uralmekhanobr Institute.

KC-MD3 Knelson centrifugal concentrator

 

Centrifugal concentrator KC-MD3 is designed for gravitational enrichment of precious metals and any other materials, the difference of specific weights of which is more than one. The KC-MD3 Knelson centrifugal concentrator is used to determine the level of gravitationally recoverable gold in the ore (PCP and U-PCP tests).

 

Washing table Holman 2000

 

It is used for gravitational beneficiation of ores of non-ferrous, ferrous metals, rare and noble metals. There are two sand and slurry decks. The size of the material for the sand deck is -3 + 0.1 mm, for the slurry -0.1 + 0.020 mm. Table

Holman 2000 can be used both in a stationary mode (for removing fractional characteristics of ore) and in continuous conditions of a semi-industrial installation of the Uralmehanobr.

Semi-industrial installation of testing POU-1-750 (gateway screw ШВм-750)

 

It is used to carry out research on the beneficiation of precious (gold, silver), rare (titanium, zirconium) and rare earth (tantalum, niobium) concentrates.

Classifier of gravitational KMG (Laboratory classifying complex KGL)

 

A unique device for dry beneficiation of non-metallic raw materials, mica, asbestos, graphite, etc. Enables the beneficiation of raw materials in the form of grains.

Equipment for flotation enrichment

The machine is a mechanical flotation laboratory with a chamber volume of 3.0; 1.5; 1.0; 0.5; 0.25; 0,15 l.

 

It is used for modeling the process of froth flotation of ores of non-ferrous, ferrous metals, precious metals and nonmetallic minerals.

It is used for laboratory studies on the beneficiation of pre-crushed ores of various types with acidity of the pulp pH 2-12.

It is used for a material previously crushed to the flotation size - 0.1-0.03 mm (the content of the control class is individually for each type of ore). It is used for basic, control and clean-up operations of flotation.

Flotation laboratory machine with a fluidized bed with a chamber volume of 1.0 liter.

 

It is used for simulating the foam flotation process and for laboratory studies on the beneficiation of various types of ores, especially gold-bearing ores.

It is used for flotation of coarse-grained fraction of pulp. The material is preliminarily ground to a size of 0.5-1.0 mm.

It is used for basic, control and clean-up operations of flotation, as well as for obtaining rich concentrates ("heads") in inter-cycle flotation operations after coarse grinding.

Flotation machine floccular laboratory FMF with a volume of chambers 1.0; 0.5; 0.2 liter.

 

Designed to simulate the froth flotation process. It is used for laboratory studies on the enrichment of finely divided ores of non-ferrous, ferrous metals, coals, other mineral raw materials.

It is used for flotation of fine pulp fractions, as well as for slurry flotation.

It is used for basic, control and clean-up operations of flotation.

Flotation machine FM-10 ten-chamber

 

It is used for flotation beneficiation of non-ferrous, ferrous metals, precious metals, nonmetallic minerals in the continuous mode of the semi-industrial installation of the Uralmekhanobr Institute. It simulates the operations of interstage, basic, control and clean-up flotation

Column Flotation Machine KFM-120

 

Column flotation machine KFM-120 is used in the flotation of granular and slurry materials in a centrifugal field. KFM-120 is used for flotation of non-ferrous and ferrous metal ores, gold-bearing ores, nonmetallic minerals (potassium salts, apatites, phosphorites, etc.). Column Flotation Machine

KFM-120 can be used for pilot testing in an industrial companies.

Flotation machine FM3

 

Modern laboratory mechanical flotation machine with adjustable parameters. It is used for flotation of ores of nonferrous, precious, ferrous metals (hematite), nonmetallic and technogenic (slag) raw materials.

Equipment for dehydration

Press Filter KCPF8 from Knelson

 

The Knelson KCPF8 press filter allows to obtain a cake with a minimum moisture content (of the order of 5-8%) in the continuous process of dehydration and for a short time.

Vacuum cleaner

 

Vacuum filter allows you to simulate the operation of industrial filters, determine the optimal parameters of vacuum filtration, determine the specific performance of industrial filters based on the results of research

Equipment for treatment of mineral surface

Ultrasonic cleaning of bulk materials of model NO-156

 

The installation of ultrasonic cleaning of loose materials is used for cleaning loose powdered materials of natural and technogenic origin, as well as for technological tests, including: intensive disintegration of mineral complexes; effective separation of clay particles and intensification of washing processes of high-clay materials; purification of mineral grains from hydroxide films; processing of reagents for the purpose of intensification of flotation processes; intensification of the leaching process due to increased effectiveness of leaching agents on mineral particles.

Ottrition machine OM-1

 

The OM-1 machine is used to intensify washing processes of high-clay materials; purification of mineral grains from hydroxide films; disintegration of mineral complexes; efficient separation of clay particles.